Connecting Fuses

000


This page explains how to create reliable connections between fuses.  For the sake of clarity, the fuse that transfers the fire will be referred to as the "first" or "primary" fuse, whereas the fuse that receives the fire will be referred to as the "second" or "secondary".  In the images, the first fuse is on the left whereas the second is on the right.  All image thumbnails can be enlarged (in a new window) by clicking on them.  If you cannot enlarge the images, you may need to deactivate your browser's popup blocker.   Videos clips are in Windows Media Viewer (.wmv) format.

Visco

Connecting visco to other types of fuse is simple, easy and reliable.  Visco burns slowly and gives off a lot of sparks (and burning molten globs if it is the nitrocellulose lacquer-coated variety), which can ignite all other types of fuse without a problem.  Please note that the word "visco" in the methods below refers to both fast and slow visco, due to their similar construction and relatively similar burn rate (compared to sticky match and quick match).

Visco to visco

This method is most commonly used for connecting cakes or shells to one fuse.  I have found that a good rule of thumb is simply to place the two fuses side by side and overlap them by at least an inch, then attach them with either electrical tape, duct tape, or - my personal favorite - zip ties.  (Masking tape does not work well unless it's dry and warm, so I almost never use it).  As the burning front of the first fuse comes into contact with the second fuse, the intense heat burns through the nitrocellulose/thread coating of the second fuse and ignites its core.  Even before this occurs, sparks from the first fuse usually ignite the black powder core of the exposed end of the second fuse.  For increased reliability, use a knife to cut the receiving fuse at a 45 degree angle to expose more of its core.  It also doesn't hurt to wrap the connection in a bit of tape to help concentrate the fire.

When connecting pieces of (secondary) visco (from a cake, for instance) to a long, continuous piece of (primary) visco, bend the last inch of the secondary fuse at such an angle so as to allow it to lie next to the primary fuse, with it's end pointing in the direction that the fire will be coming from.  Attach it with tape or zip ties.

The video clips below show some example connections.  


visco to visco
...


visco to fast visco
...

fast visco to visco
...

fast visco to fast visco

visco to 3 visco pieces

fast visco to 3 fast visco pieces

 

Visco to quick match

This is another simple connection to make, since all that must be done is ensure that sparks from the visco come into contact with the black match core of the quick match.  This is as simple as inserting a piece of visco about 1-2 inches into the paper casing of the quick match, twisting the paper around the visco, then fastening it in place with duct tape or a zip tie.  Be sure that there is actually black match inside of the quick match pipe - I've seen cases where the actual black match was recessed several inches into the pipe, and as a result the visco failed to transfer the fire.

 

Visco to sticky match

This method is often used for attaching a visco leader to a sticky matched set piece in order to allow yourself to get away.  To connect visco to sticky match, just overlap the two by about an inch, centering the visco over the sticky match's powder core, then just fold the sticky edges down around the visco.  Since visco gives off a lot of sparks in all directions (any one of which can burn though and ignite the sticky match), you may wish to cover the first couple inches of sticky match with tape or foil to prevent premature ignition.

 

Quick Match

Due to quick match's incredibly fast burn rate, the secondary fuse will only be engulfed in flame for a tiny fraction of a second.  Thus, you must make sure that enough of its powder core is exposed in order to take fire.

In the pictures and videos below, a piece of leader visco is used to ignite the primary quick match rather than lighting the quick match directly with my torch (less chance of getting burnt that way!).

Quick match to visco

Cut the visco at least a 45 degree angle to expose its core.  Insert it at least one inch into the very end of the quick match tube, assuming the visco is the last item on the quick match chain you wish to ignite.  If you want to ignite a piece of visco somewhere in the middle of the quick match, cut a tiny hole in the match pipe and insert the visco at least an inch into it so that it's pointing in the direction where the fire will be coming from.  Wrap a strip of tape (making tape works OK here) around the point where the visco enters the hole in order to secure it.  Do not tape as tightly as possible, as this can "choke" the quick match and extinguish it.

Quick match to visco 


Quick match to 3 visco pieces

 

Quick match to quick match

There are a few methods for doing this.  My favorite method involves overlapping the first and second pieces of quick match by 2-3 inches, then taping the overlapped ends to the other piece.  Then use a sharp object (a knife works, but I prefer an awl) to poke several holes though both pieces of match (see picture).  Then cover the holes with tape.  The sparks and hot gases will be forced out through the holes in the first fuse and into those in the second, causing it to ignite.  You can also use this method to attach a secondary piece of quick match to the middle of a continuous piece of quick match using method similar to the one used with visco - just overlap several inches of the secondary fuse to the primary, tape, poke holes, and retape.

Another method for attaching the end of one piece of quick match to the beginning of another piece - or multiple pieces - can be accomplished using a "bucket".  The first fuse and second fuse(s) are stripped of at least 1" of their paper pipe, then laid end to end and wrapped in a piece of kraft paper.  The sparks and gases ejected from the first fuse will be contained by the bucket and directed at the exposed end(s) of the secondary fuse(s).

 

Quick match to sticky match

Whether you want the sticky match to take fire from the end of the quick match or somewhere in the middle, the best thing to do is simply poke a hole in the pipe where you want to branch off, and wrap the sticky match around it.  As long as the escaping flame from the quick match comes into contact with the sticky match, it will ignite.

 

Sticky Match

Like quick match, the rapid burn time of sticky match requires that it make as much contact as possible with the secondary fuse.  Luckily, its sticky nature makes this a bit easier.

Sticky Match to visco

Again, here you want to cut the visco at an angle to expose its core.  Align the end of the visco with the sticky match core and fold the sticky edges around it.  If igniting multiple pieces of visco across a length of sticky match, I've found that it works well to lay the visco perpendicular to the sticky match core, then cut a 2" strip of sticky match and sandwich the piece of visco between it and the main length of sticky.

Sticky Match to Quick Match

Cut off about 1" of the quick match pipe and lay the stick match across it, folding the sticky edges around the quick match pipe.  You may wish to lightly secure this connection with a piece of duct tape or masking tape.

Sticky Match to Sticky Match

The simplest connection to make!  Just stick the two ends of the sticky match together, overlapping by about and inch.  You can also branch  off multiple secondary fuses from a long length of primary as long as the powder cores overlap.

 

 

 

 

0000

Please visit our sponsor!

All of the information, images, and diagrams on Pyro Universe are copyright © 2001-2007 by Colin Bradley, unless otherwise noted.  They are the sole property of Colin Bradley and may not be sold, reproduced, or distributed in any form without permission from the owner.  This includes inserting any information or images from this site into another web page.  Information on this site can be used for reports, research papers, or other school projects, as long as the author is given proper credit by mentioning Pyro Universe in the bibliography (click here to learn how).  By using the information on this page, you agree to the terms of the disclaimer.